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West End

1/26 Bailey Street, West End Queensland, Australia
Get Directions tel:(07) 3844 7494
Contact Us Today

Ford DPS6 Faults & Repairs

Home genesis-auto-works-logo Ford DPS6 Faults & Repairs

Brisbane’s Trusted Ford Powershift Diagnostic & Repair Experts

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The Ford DPS6 transmission, also known as the Powershift dual-clutch gearbox, is one of the most problematic transmissions fitted to modern Ford Motor Company vehicles. While designed to deliver the efficiency of a manual gearbox with the convenience of an automatic, real-world Australian conditions have exposed serious design and reliability weaknesses.

At West End Service Centre, we are Ford DPS6 diagnostic and repair specialists in Brisbane, offering accurate fault diagnosis, proper repairs (not guesswork), and honest advice on the most cost-effective long-term solutions.

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What Is the Ford DPS6 Transmission?

The DPS6 is a 6-speed dry-clutch dual-clutch transmission (DCT) fitted to many Ford vehicles, including:

  • Ford Fiesta
  • Ford Focus
  • Ford EcoSport
  • Ford B-Max

Unlike wet-clutch DSG gearboxes, the DPS6 uses dry clutches, which are far more sensitive to heat, driving style, stop-start traffic, and clutch control accuracy. In Australian urban driving, this design has proven especially problematic.

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Common Ford DPS6 Faults We See in Brisbane

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1. Shuddering & Judder on Take-Off

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One of the most common complaints:

  • Shaking or vibration when pulling away
  • Worse when cold or in traffic
  • Often mistaken for engine or mount issues

Root cause: Worn or contaminated dry clutches, incorrect clutch adaptation values, or TCM control errors.

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2. Harsh or Delayed Gear Changes

Drivers often report:

  • Slamming into gear
  • Hesitation when selecting Drive or Reverse
  • Jerky low-speed operation

Root cause: TCM calibration faults, clutch actuator wear, or internal gearbox control issues.


3. Transmission Fault / Limp Mode

Symptoms include:

  • “Transmission Fault – Service Now” warning
  • Vehicle stuck in one gear
  • No drive or intermittent drive loss

Root cause: TCM (Transmission Control Module) failure, wiring faults, or internal actuator errors.

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4. No Drive When Hot

A very common DPS6 issue in Brisbane’s climate:

  • Vehicle drives cold
  • Loses drive once warm
  • Restores drive after cooling down

Root cause: Clutch overheating, actuator failure, or internal clutch wear beyond limits.


Why the DPS6 Is So Problematic

The DPS6 suffers from multiple design limitations, including:

  • Dry clutches not suited to stop-start traffic
  • Poor heat management
  • Sensitive clutch control strategies
  • High failure rate of TCM units
  • Accelerated wear in Australian conditions

Software updates alone do not permanently fix mechanical wear issues — something many owners unfortunately discover after repeated dealership visits.

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Accurate Ford DPS6 Diagnosis – Why It Matters

At West End Service Centre, we do not guess and we do not replace parts blindly.

Our DPS6 diagnostic process includes:

  • Full fault-code analysis (not just generic scans)
  • Live clutch slip and temperature data
  • Actuator function testing
  • Clutch wear measurement and adaptation checks
  • Wiring and power supply testing to the TCM
  • Road testing under real-world conditions

This allows us to determine whether the issue is clutch-related, TCM-related, or internal gearbox-related — saving you unnecessary expense.


Ford DPS6 Repair Options We Offer

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Depending on diagnosis, repairs may include:

✔ DPS6 Clutch Replacement

  • Genuine or high-quality upgraded clutch kits
  • Correct setup and clutch relearn procedures
  • Essential for shudder, judder, and take-off issues

✔ TCM (Transmission Control Module) Repair or Replacement

  • Common failure point
  • Includes programming, coding, and relearns
  • Tested before and after installation

✔ Software Calibration & Adaptation

  • Only performed after mechanical integrity is confirmed
  • Prevents premature repeat failures

✔ Honest Advice on Vehicle Viability

In some cases, we will advise if further investment is not financially sensible — something many workshops won’t tell you.

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Why Choose West End Service Centre for DPS6 Repairs?

✔ Brisbane-based dual-clutch transmission specialists
✔ Extensive real-world DPS6 fault experience
✔ Proper diagnostics — not trial-and-error repairs
✔ Dealer-level tools and advanced scan data
✔ Clear explanations and transparent pricing
✔ Repairs focused on long-term reliability, not short-term patches

We regularly see DPS6 vehicles that have already been “repaired” elsewhere, only to fail again due to incorrect diagnosis or incomplete repairs.


Experiencing Ford DPS6 Problems?

If your Ford Fiesta, Focus, or EcoSport is shuddering, hesitating, or displaying transmission faults, don’t wait for it to fail completely.

📍 West End Service Centre – Brisbane
📞 (07) 3844 7494
👨‍🔧 Ford DPS6 Diagnostics, Repairs & Honest Advice

👉 Book a professional Ford Powershift DPS6 inspection and get the right fix the first time.

  • MAKE YOUR BOOKING

    To schedule an appointment with West End Service Centre, kindly fill out the form below and one of our team members will be in touch with you.

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Testimonials

We were recommended to see Aaron for some repairs to our transmission by our regular mechanic

Aaron was super helpful with both the diagnosis methods, explained exactly what was going.on and how they pin pointed the problem as well as assisting with the requirements for the warranty claim.

The repairs were completed. We picked up the car and everything went as smooth as silk from start to finish.

I highly recommend Aaron and his team for anything DSG transmission related.

Chez Watts

Had my front brakes and car serviced today. Great customer service at a great price. The team are very knowledgeable and went above and beyond. Highly recommend Aaron and the team. Excellent service, Extremely professional, quick diagnosis and excellent workmanship.

Canaan Brown

Aaron is the best at what he does and seems dedicated to delivering a quality service at a reasonable price. He knows his stuff, goes above and beyond to accomodate his customers, offers a range of services and is by far the most trustworthy mechanic I've used locally. Aaron is always professional, and I have recommended Aaron to friends who have all been happy they took their cars to Aaron.

Lisa B

I rarely give reviews and only when something is exceptional. I've now been to West End Service Centre East Brisbane four times, and they have always exceeded my expectations. All the work was explained and where possible demonstrated to me, and they solved problems far more cheaply and quickly than I'd expected. And, Nick is impressively friendly, seems entirely genuine, and he even adapted when I forgot to bring my car in when we'd agreed! I'm definitely going to keep taking my car there.

Arthur Poropat

Feels like a new car again!! Couldn’t recommend these guys enough! Nick is a genuine guy and goes out of his way to help you out. I’ve always dreaded taking my car to get serviced at a mechanic as it always feels like you can’t really trust their advice and my experience today couldn’t be more opposite to that! I will definitely be using Nick and his team from now on. Thanks again guys.

Lauren Minchinton

Aaron and the team have been amazing over the last 2 months fixing all the items on my car from spark plugs to my suspension repairs and engine mounts and even got my aircon working again and blowing cold air. Thanks team for all the work. Highly recommended for air conditioning repairs!

Nathen Higginbottom

Very friendly staff with great communication skills. The price was reasonable and the service time was quick! Would recommend to anyone in the area or outside best mechanic experience I've had in a very long time!

Cameron Fitzgerald
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West End
Ford DPS6 Faults & Repairs
1/26 Bailey Street West End Queensland 4101 Australia
West End
1/26 Bailey Street West End Queensland 4101 Australia
tel:(07) 3844 7494
tel:(07) 3844 7494
admin@westendservicecentre.com.au
Monday:
7:30am - 5:00pm
Tuesday:
7:30am - 5:00pm
Wednesday:
7:30am - 5:00pm
Thursday:
7:30am - 5:00pm
Friday:
7:30am - 5:00pm
Saturday:
Closed
Sunday:
Closed
West End